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Termate’s BP2X range of single-pole busbar plugs combines the safety, reliability, and design consistency required for modern electrical assemblies.

Available in 250 A and 400/630 A variants, the BP2X series supports conductor sizes of 6 mm, 6.3 mm, and 10 mm, maintaining a uniform footprint across all configurations.

Each plug provides IP2X protection without shutters, guaranteeing safe off-load connection and disconnection.

Tested in accordance with IEC 61439-2, the BP2X range delivers reliable mechanical performance and electrical endurance with Icc potential up to 100 kA.

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Key Features

  • Ingress protection: IP2X without shutters or barriers
  • Current ratings: 250 A and 400/630 A variants
  • Conductor sizes: 6 mm, 6.3 mm, and 10 mm
  • Icc potential: up to 100 kA
  • Uniform footprint across all models for simplified design
  • Materials: silver-plated copper contacts, glass-reinforced PA66 insulation
  • Operating temperature: up to +105 °C (221 °F)
  • UL Recognised Component
    (Files E505645 (US) and E505645 (CA))
  • Suitable for high-vibration or high-traffic environments
  • Off-load operation; not self-supporting, must mount on a suitable plate
  • Recommended maintenance interval: every 200 operations or after any short circuit

Need a bespoke solution?

Our compression & injection moulding expertise allows us to design & manufacture tailored components to your specification.

Technical Information for Busbar Plugs

You will find useful technical information below but, if you have any questions, please contact our technical team for support.

Icon for the Termate Busbar Plug; BP2X
Rendering of a typical busbar plug installation including cut-out of mounting plate.

The following tables shows the Recognition, Properties and Characteristics of the Termate range of Bus Bar Plugs.

RecognitionReference / LinkPreferred Name
UL US Recognised ComponentUS Certificate:
UL-US-E505645
 
UL CA Recognised ComponentCA Certificate:
UL-CA-E505645
 
EClass 14.027-44-07-90Power plug connector (unspecified)
PropertiesValue / Measure / Unit
Insulator MaterialGlass Reinforced Polyamide 6.6 (PA66)
FlammabilityUL 94 V-0
Oxygen Index32%
Glow Wire960 °C
Contact MaterialSilver Plated Copper
Max. Conductor Temp. in Celsius†+105 °C
Max. Conductor Temp. in Fahrenheit† +221 °F
PropertiesValue / Measure / Unit
Insulator MaterialGlass Reinforced Polyamide 6.6 (PA66)
FlammabilityUL 94 V-0
Oxygen Index50%
Glow Wire960 °C
Contact MaterialSilver Plated Copper
Max. Conductor Temp. in Celsius†+105 °C
Max. Conductor Temp. in Fahrenheit† +221 °F
Part Number3D ModelCurrent
Rating*
Temperature
Rise
Fixed
Conductor
Size (mm)
Tested Ipk
(No SCPD)
Estimated
Protected Short
Circuit Rating Icc**
BP2X250-6BP2X250 STEP file250 A29 K6.0/6.330 kA100 kA
BP2X250-10BP2X250 STEP file250 A29 K1030 kA100 kA
BP2X400-6BP2X400 STEP file400 A/630 A29 K (400 A) or
47 K (630 A)
6.0/6.340 kA100 kA
BP2X400-10BP2X400 STEP file400 A/630 A29 K (400 A) or
47 K (630 A)
1040 kA100 kA

The testing of our busbar plugs was carried out inline with IEC 61439-2, Edition 2, 2011. Please contact us for additional technical queries.

* The unenclosed ratings were tested based on an ambient of 35 °C with test conditions as declared in IEC 61439 with temperature rise as shown.

** This figure is based on an assessment of multiple devices peak let through current. The specific peak let through current for the selected SCPD should be confirmed not to exceed the Ipk declared.

Termate recommends that any cutting made after the finish has been applied, should be treated to ensure compliance with IEC 61439-1 section 10.2.2 (resistance to corrosion).

Care should be taken to ensure that the mounting plate exhibits sufficient mechanical strength consistent with the Busbar Plugs being inserted and withdrawn multiple times. Experience, judgement and good engineering practice should always be applied.

  • Moving assemblies are inspected within every 200 operations or immediately after any form of short circuit
  • Unplug or withdraw the moving assembly
  • Visually inspect all components for damage or signs of arcing, damaged or worn components should be further inspected or replaced as required
  • Clean and re-grease any moving electrical contacts with a suitable electrical grade lubricant
  • Clean and re-grease any moving mechanical parts with a suitable lubricant
  • Check tightness of any fixings

Busbar plug attached to mounting plate and connected to conductor.

Rendering of a typical busbar plug installation including cut-out of mounting plate.
Rendering of a typical busbar plug installation including cut-out of mounting plate.

Termate is committed to the highest standard of customer focus and we have made every effort to maintain the accuracy and completeness of the information provided in this data.

Where improvements to our products affect their installation and usage we endeavour to contact any customers who may be affected.

Warranty as stated in our Terms and Conditions of Trading is void if any modification is made to the warranted product.

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