The dimensions and details on this page are specific to the Termate AU2 standoff insulator range.

For larger sizes click here

Technical Data

Plan and side view diagrams of the Termate standoff insulators in the AU2 footprint. Labels show width across flats is 1 inch, width across corners is 1 and 1/8 inches, base diameter is 7/8 inches, and shoulder height is 1/4 inches. Other dimensions are labelled with a letter, indicating a specific measurement in the table below.

For larger sizes click here

The below table shows the AU2 range of Termate standoff insulators.

The complete AU2 range is suitable for applications with an AC Equipment Voltage Ue up to 1000 V or DC Equipment Voltage Ue up to 1500 V

The technical data provided in the table below provides information necessary for product selection and technical assessment in line with IEC and UL product standards.

We hold excellent stock of all of our products and will be happy to provide you a quotation for your requirements, please use our contact us page or email our customer support team

Part number3D ModelDescriptionHeight
[H]
Thread
Size
[M]*
Thread
Depth [D]
Maximum
Tightening
Torque
(lb·ft)
Tensile
Strength**
(lb)
Cantilever
Strength**
(lb)
Box
Qty.
AU2-025-014AU2-025-014 STEP file1″ high Standoff Insulator with 1/4UNC thread1¼—20 UNC⁵⁄₁₆617001000120
AU2-030-014AU2-030-014 STEP file1.19″ high Standoff Insulator with 1/4UNC thread1-3/16¼—20 UNC⁵⁄₁₆61700900120
AU2-030-516AU2-030-516 STEP file1.19″ high Standoff Insulator with 5/16UNC thread1-3/16⁵⁄₁₆—18 UNC1722001300120
AU2-035-014AU2-035-014 STEP file1.375″ high Standoff Insulator with 1/4UNC thread1-3/8¼—20 UNC⁵⁄₁₆61700900120
AU2-035-516AU2-035-516 STEP file1.375″ high Standoff Insulator with 5/16UNC thread1-3/8⁵⁄₁₆—18 UNC1723001200120
AU2-040-014AU2-040-014 STEP file1.56″ high Standoff Insulator with 1/4UNC thread1-9/16¼—20 UNC⁵⁄₁₆6170080060
AU2-040-516AU2-040-516 STEP file1.56″ high Standoff Insulator with 5/16UNC thread1-9/16⁵⁄₁₆—18 UNC152300120060
AU2-050-014AU2-050-014 STEP file2″ high Standoff Insulator with 1/4UNC thread2¼—20 UNC⁵⁄₁₆6170070060
AU2-050-516AU2-050-516 STEP file2″ high Standoff Insulator with 5/16UNC thread2⁵⁄₁₆—18 UNC172400100060
AU2-060-014AU2-060-014 STEP file2.375″ high Standoff Insulator with 1/4UNC thread2-3/8¼—20 UNC⁵⁄₁₆6170060050
AU2-060-516AU2-060-516 STEP file2.375″ high Standoff Insulator with 5/16UNC thread2-3/8⁵⁄₁₆—18 UNC17250086050
AU2-080-014AU2-080-014 STEP file3.125″ high Standoff Insulator with 1/4UNC thread3-1/8¼—20 UNC⁵⁄₁₆6180040040
AU2-080-516AU2-080-516 STEP file3.125″ high Standoff Insulator with 5/16UNC thread3-1/8⁵⁄₁₆—18 UNC17270060040
AU2-100-014AU2-100-014 STEP file4″ high Standoff Insulator with 1/4UNC thread4¼—20 UNC⁵⁄₁₆6180030030
AU2-100-516AU2-100-516 STEP file4″ high Standoff Insulator with 5/16UNC thread4⁵⁄₁₆—18 UNC17290040030

† Imperial height is approximate, products are manufactured to metric dimensions. (2” = 50mm) 

* Fixing details: Hole diameter = Standoff thread size [M]+¹⁄₁₆

** Tensile and Cantilever Strength figures are based on tests carried out at normal room temperature, nominal 73.4 °F

The following tables shows the Recognition, Properties and Characteristics of the AU2 range of Termate standoff insulators.

Recognition Reference / Link Preferred name
UL Recognised Component File Number: E505645
EClass 8.0 27-08-10-08 Insulator, plastic
EClass 14.0 27-08-10-03 Bus bar holder (insulator, post insulator)
Properties Value / Measure / Unit
Insulator Material Glass Reinforced Polyamide 6.6 (PA66)
Insert Material Brass
Operating Range in Fahrenheit This material operates in a wide temperature range: −40 °F to +266 °F
Operating Range in Celsius This material operates in a wide temperature range: −40 °C to +130 °C
Flammability UL 94 V-0
Oxygen Index 32%
Glow Wire 960 °C
Characteristics Value
Maximum Alternating Current Equipment Voltage, Ue 1000 V
Maximum Direct Current Equipment Voltage, Ue 1500 V
Impulse Voltage, Uimp 12 kV

The following table provides additional UL Yellow Card information, for the material used in AU2 standoff insulator range, required for assessing the suitability for incorporation into electrical equipment built to North American standards or for use when evaluating unlisted equipment for compliance with North American recognised standards, using methods such as NFPA 791.

Properties Value Test Method
Hot-wire Ignition (HWI) PLC 0 UL 746A
High Amp Arc Ignition (HAI) PLC 1 UL 746A
Comparative Tracking Index (CTI) PLC 0 UL 746A
UV Exposure & Water Immersion f1 UL 746C

Standoff Insulators:

Manufacture:

Termate’s AU2 standoff insulator range provides excellent electrical insulation and mechanical strength for a variety of applications. Standoff insulators can also be referred to as post insulators, egg insulators, bobbin insulators, or busbar isolators.

This standoff insulator range is available in heights from 1 inch to 4 inch and insert sizes of ¼″-20 and ⁵⁄₁₆″-18 UNC. Technical data is found on the table above which displays heights, thread size and depth, maximum tightening torques, tensile and cantilever strengths, and box quantities available.

Please note that while we have referenced imperial (inch) dimensions, the height and width of the range is identical to the metric sizes. The .STEP files attached are the correct dimensions.

  • Made from UL 94 V-0 rated, self-extinguishing material
  • Halogen Free
  • Operating temperature range of −40 °F to +266 °F 
  • Insulation voltage of up to 1000 V AC, 1500 V DC
  • Equipment voltage of up to 1000 V AC, 1500 V DC
  • UL Recognised Component; file number E505645

Our standoff insulators are made from a halogen-free glass-reinforced material, which was specifically chosen for its mechanical and electrical insulation properties.

Brass inserts are used due to this alloy’s resistance to corrosion. The injection moulding process, combined with our excellent quality control and inspection procedures, results in a consistent product across every production run.

Testing:

Termate carries out rigorous and appropriate testing on all our products. The AU2 range of standoff insulators successfully passed extensive testing to ensure their electrical and mechanical capabilities.

AU2 standoff insulators meet the requirements for UL 94 V-0. UL 94 being a standard for the safety of flammability of plastic materials for parts in devices and appliances released by the Underwriters Laboratories.

Our Standoff insulator range is a UL Recognised Component and are listed under the product category “Panelboard and Switchboard Accessories – Component”, more information can be found at UL Product IQ.

Application: Our standoff insulators are suitable for assemblies up to 1000 V AC or up to 1500 V DC. They are intended to safely and securely support and insulate busbars and other live conductors by maintaining a distance between two surfaces. In these types of installations, the electrical insulation and the mechanical strength of the support are paramount. Usual installations are within:
  • Energy Storage Systems and Equipment (UL9540)
  • Electrical Panelboards (UL67)
  • Industrial Control Panels (UL508A)
  • Switchboards (UL891)
  • Metal-Enclosed Low-Voltage Power Circuit Breaker Switchgear (UL 1558)
  • Inverters, Converters, Controllers and Interconnection System Equipment for Use With Distributed Energy Resources (UL1741)
These electrical installations can be found in a wide range of sectors including power distribution, rail (rolling stock & trackside), renewable energy, UPS (temporary and emergency power), and data centre power distribution. At Termate, we have been designing and manufacturing electrical insulating parts and components, such as our standoff insulators, from our Nottingham UK based factory for over 60 years. Quality is ensured on every product we produce. Our knowledge and experience of the raw materials used, the performance requirements, and the application of our products allow us to provide products that are safe and fit for purpose.

Termate is committed to the highest standard of customer focus and we have made every effort to maintain the accuracy and completeness of the information provided in this data. Where improvements to our products affect their installation and usage we endeavour to contact any customers who may be affected.

Warranty as stated in our Terms and Conditions of Trading is void if any modification is made to the warranted product.